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  • Surface inspection
  • Dimension measuring
  • Profile

Reduced to the max! The cost-optimized downsized models for profile inspection of geometries and surfaces offer maximum inspection performance at a highly attractive price.

iProfilControl is the economical answer to the 360​​° all-round inspection of all types of profiles: whether simple or complex, whether made of plastic, rubber or metal - these new, scalable basic systems inspect geometries and/or surfaces with proven inspection technology - during ongoing production, in real time and to 100 %.

Industry-specific products

  • Sealing profiles for car bodies, hoods, doors
  • Any kind of tubes and tubings made of rubber, plastic or metal
  • Trims and cover fillets
  • Small-diameter plastic profiles and tubings for hygienic and body care products
  • and many more

Your benefits at a glance

  • Based on our proven PC7 inspection technology
  • Scalable up to 8 sensors
  • Also as all-in-one - with real cost advantage
  • Compact desk-top system – Ready to run!
  • Hinged cover of the sensor head. No unwanted exterior light effects!
  • Remote control via tablet, notebook or networked PC
  • Interlinking of Big Data - Ready for Industry 4.0

Highlights of iProfilControl

  • Fehler_Gummiprofil_Kratzer.jpg
    Scratches on rubber profile
  • Fehler_Eindruecke_Profilkante.jpg
    Irregular profile edge
  • Fehler_Fleck_Rohr.jpg
    Inclusions in the tube material
  • Fehler_DXProfileView.jpg
    Deviation from the nominal profile

Detectable defects and deviations

Specially developed lighting elements ensure that the measuring field is extremely homogeneously lit, allowing the camera sensors to even capture and process invisible and difficult-to-detect irregularities and defects – for example, specks, pores, scratches, blisters, fissures or grooves.

Optional system modules

Defect Density Management (DDM)

Not every defect automatically means that a product is “out of spec”. In many cases, a certain number of smaller defects on a defined length of the product is tolerable. The DDM (Defect Density Management) module allows you to define - by simple sets of rules - defect densities and defect sizes that shall be considered as still acceptable.

Borehole ckeck

This additional module allows ProfilControl 7 to differentiate between defects and boreholes. It is possible to measure the shape and diameter of a borehole as well as the distances between boreholes and assess these measurements against preset out-of-spec tolerances.

Flock module

In addition to the standard topographic defect detection, this module also checks for flaws in the flock such as spots of missing flock, accumulations or longitudinal grooves. It is also possible to inspect flock edges for missing flock or check for wavy flock.

System features iProfilControl

Inspected itemsSimple to highly complex profiles made of rubber, plastics or metal
Measuring fieldAvailable with FOV of 90, 170 or 250 mm diameter
Resolution≥ 50 μm
Measuring accuracy< 10 μ
SensorsPIXARGUS multi-camera sensor, scalable to 4, 6 or 8 cameras
Illumination unitiPC Dimension: line laser / iPC Surface: LEDs / iPC DualVision: line laser and LEDs
Dimensions (mm)90: 705 (H) x 740 (W) x 540 (D) mm
170: 725 (H) x 860 (W) x 560 (D) mm
250: on request
Other specificationsSee data sheet (pdf)

Standard version! Other features on request.

You could not find, what you were looking for?

As a leading supplier of inspection systems with 20 years of know-how we search for your individual solution – even in case of special applications.

Please contact us: +49 2405 47908-26
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Here you find an overview of all our products: