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ProfilControl 7 S

  • Surface inspection
  • Profile

The new key technology for surface inspection of simple to highly complex profiles – innovative and revolutionary!

This modularly scalable system, featuring specialist sensor technology, compact design and intelligent process control, reduces reject rates, minimizes process costs and makes your quality reproducible and safe. This ensures that only perfectly flawless material is shipped to your customers.

Industry-specific products

  • Sealing profiles for car bodies, hoods, doors ...
  • Profiles for windshield wipers
  • Trims and cover fillets
  • Any kind of metal profiles and strips
  • Window profiles
  • Small-diameter plastic profiles for hygienic and body care products
  • and many more

Your benefits at a glance

  • Reduces production costs
  • Increases product quality and output
  • Automated and more efficient processes
  • Increases process stability and repeatability
  • Interlinking of Big Data - Ready for Industry 4.0
  • Saves resources and investment capital
  • Scalable technology - Made in Germany

Highlights of ProfilControl 7 S

  • Fehler_Gummiprofil_Blase.jpg
    Bubble on rubber profile
  • Fehler_Gummiprofil_Kratzer.jpg
    Scratches on rubber profile
  • Fehler_Eindruecke_Profilkante.jpg
    Irregular profile edge

Detectable defects and deviations

Specially developed lighting elements ensure that the measuring field is extremely homogeneously lit, allowing the camera sensors to even capture and process invisible and difficult-to-detect irregularities and defects – for example, specks, pores, scratches, blisters, fissures or grooves.

Optional system modules

Defect Density Management (DDM)

Not every defect automatically means that a product is “out of spec”. In many cases, a certain number of smaller defects on a defined length of the product is tolerable. The DDM (Defect Density Management) module allows you to define - by simple sets of rules - defect densities and defect sizes that shall be considered as still acceptable.

Borehole ckeck

This additional module allows ProfilControl 7 to differentiate between defects and boreholes. It is possible to measure the shape and diameter of a borehole as well as the distances between boreholes and assess these measurements against preset out-of-spec tolerances.

Flock module

In addition to the standard topographic defect detection, this module also checks for flaws in the flock such as spots of missing flock, accumulations or longitudinal grooves. It is also possible to inspect flock edges for missing flock or check for wavy flock.

System features ProfilControl 7 S

Inspected itemsProfiles made of rubber, plastics or metal
Measuring fieldAvailable with FOV of 90, 170 or 250 mm diameter
Resolution≥ 10 μm
Sensors8 CMOS cameras
Illumination unitIntegrated high-capacity LED light ring
Dimensions (mm)2250 (H)  x 590 (B) x 1150 (T)
Other specificationsSee data sheet (pdf)

Standard version! - Other features on request.

You could not find, what you were looking for?

As a leading supplier of inspection systems with 20 years of know-how we search for your individual solution – even in case of special applications.

Please contact us: +49 2405 47908-26
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