All sectors
ProfilControl 7 S
- Surface inspection
- Profile
The new key technology for surface inspection of simple to highly complex profiles – innovative and revolutionary!
This modularly scalable system, featuring specialist sensor technology, compact design and intelligent process control, reduces reject rates, minimizes process costs and makes your quality reproducible and safe. This ensures that only perfectly flawless material is shipped to your customers.
Industry-specific products
- Sealing profiles for car bodies, hoods, doors ...
- Profiles for windshield wipers
- Trims and cover fillets
- Any kind of metal profiles and strips
- Window profiles
- Small-diameter plastic profiles for hygienic and body care products
- and many more
Your benefits at a glance
- Reduces production costs
- Increases product quality and output
- Automated and more efficient processes
- Increases process stability and repeatability
- Interlinking of Big Data - Ready for Industry 4.0
- Saves resources and investment capital
- Scalable technology - Made in Germany
Highlights of ProfilControl 7 S
PIXARGUS Multi-Camera Sensor Technology
The PIXARGUS high-capacity multi-camera sensors guarantee 100-percent quality inspection of simple to highly complex products – everything from plain round products to multiple profile extrusion. Scalable system generation with modularly adjustable multi-zone scanning and LED-based lighting elements developed by PIXARGUS.
User-friendly
Intelligent operator guidance via a 21.5” multitouch screen and a clearly structured cockpit displaying all camera images and parameter settings make for easy and swift operation. Comfortable assistance systems, such as the automatic and simplified lighting control and focusing feature, reduce the set-up effort and eliminate operating errors.
“Big Data” becomes “Quality@ Industry 4.0”
ProfilControl 7 is Industry 4.0 ready, as it can be intelligently networked via LAN or other interfaces with additional sensors, measuring systems, PDA and ERP systems, and a PLC environment. It interlinks the quality data measured by the sensors and combines them into an integrated data map. Thus, the user can analyze the results within a coherent context and condense “big data” to what is really needed.
Maximum scalability and interaction within a network structure
ProfilControl 7 is a universal system supplied on a turnkey basis and designed to be switched between various lines as required. It can be scaled up to include additional networked components. This provides a maximum of flexibility and security of investment. Simply install the computer safely in the server room and place all the camera and sensor equipment in the line – scalability can be that easy!
Compact. Robust. Made in Germany.
The housing and wiring of the system have been designed specifically for service under most severe conditions. Thus they easily cope even with high mechanical stress. Tried and tested materials, ergonomic design and precision engineering guarantee longevity and provide security of investment.
Bubble on rubber profile
Scratches on rubber profile
Irregular profile edge
Detectable defects and deviations
Specially developed lighting elements ensure that the measuring field is extremely homogeneously lit, allowing the camera sensors to even capture and process invisible and difficult-to-detect irregularities and defects – for example, specks, pores, scratches, blisters, fissures or grooves.
Optional system modules
Defect Density Management (DDM)
Not every defect automatically means that a product is “out of spec”. In many cases, a certain number of smaller defects on a defined length of the product is tolerable. The DDM (Defect Density Management) module allows you to define - by simple sets of rules - defect densities and defect sizes that shall be considered as still acceptable.
Borehole ckeck
This additional module allows ProfilControl 7 to differentiate between defects and boreholes. It is possible to measure the shape and diameter of a borehole as well as the distances between boreholes and assess these measurements against preset out-of-spec tolerances.
Flock module
In addition to the standard topographic defect detection, this module also checks for flaws in the flock such as spots of missing flock, accumulations or longitudinal grooves. It is also possible to inspect flock edges for missing flock or check for wavy flock.
System features ProfilControl 7 S
| Inspected items | Profiles made of rubber, plastics or metal |
|---|---|
| Measuring field | Available with FOV of 90, 170 or 250 mm diameter |
| Resolution | ≥ 10 μm |
| Sensors | 8 CMOS cameras |
| Illumination unit | Integrated high-capacity LED light ring |
| Dimensions (mm) | 2250 (H) x 590 (B) x 1150 (T) |
| Other specifications | See data sheet (pdf) |
You could not find, what you were looking for?
As a leading supplier of inspection systems with 20 years of know-how we search for your individual solution – even in case of special applications.
Please contact us: +49 2405 47908-26
Or send us an e-mail: sales@~@pixargus.de
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