Automotive
ProfilControl 7 R
- Surface
- Raw material
Reliable quality control starts as early as in the compounding stage!
The system analyzes the particle size distribution in extrusion compounds. Thus the compound quality is checked before production starts. This guarantees that only high-quality raw material is processed. Moreover, the generated quality data can be used to make the incoming control of materials an objective and reliable process.
Industry-specific products
Compound strands made of EPDM or TPE for, e.g.
- Sealing profiles
- Profiles for windshield wipers
- Trims and cover fillets
- Window shaft seals
- Edge protection profiles
- and many more
Your benefits at a glance
- Reduces production costs
- Increases product quality and output
- Automated and more efficient processes
- Increases process stability and repeatability
- Interlinking of Big Data - Ready for Industry 4.0
- Saves resources and investment capital
- Scalable technology – Made in Germany
Highlights of ProfilControl 7 R
PIXARGUS Camera Sensor Technology
A PIXARGUS high-capacity camera sensor measures - automatically, objectively and in real time - the size of particles in the surface of extruded test strips processed by lab-scale extruders in the compound mixing shop. This significantly speeds up compound testing and its approval for use in production.
User-friendly
Intelligent operator guidance via a 21.5” multitouch screen and a clearly structured cockpit displaying all parameter settings make for easy and swift operation. Comfortable assistance systems, such as the automatic and simplified lighting control and focusing feature, reduce the set-up effort and eliminate operating errors.
Intelligent process control through data networking
A highlight of the system: the data measured during compounding are interlinked with the final inspection of the product. Thus, PIXARGUS is taking quality assurance to a new level. By relating the analysis of the data acquired during compounding to those provided by the inspection systems, it is now possible to objectively determine which compounds will lead to products of optimum quality and which will result in rejects.
Compact. Robust. Made in Germany.
The housing and wiring of the system have been designed specifically for service under most severe conditions. Thus they easily cope even with high mechanical stress. Tried and tested materials, ergonomic design and precision engineering guarantee longevity and provide security of investment.
Particle size distribution in a compound
Detectable defects and irregularities
Specially developed lighting elements provide an extremely homogeneously lit measuring field, allowing particles down to 20 µm and their size distribution to be evaluated. As soon as the distribution is not in line with the specifications, the system will trigger an alarm.
Technical data ProfilControl 7 R
| Measured object | Extruded compound strands (laboratory analysis) |
|---|---|
| Measuring field | ≤ 40 mm width |
| Resolution | ≥ 20 μm |
| Line speed | ≤ 5 m/min |
| Sensor | 1 CMOS camera |
| Lighting | High-capacity LED line lighting segment |
| Unit size (mm) | 2050 (H) x 1080 (W) x 880 (D) mm |
| Other specifications | See data sheet (pdf) |
You could not find, what you were looking for?
As a leading supplier of inspection systems with 20 years of know-how we search for your individual solution – even in case of special applications.
Please contact us: +49 2405 47908-26
Or send us an e-mail: salespixargusde
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