Automotive
ProfilControl 7 ICSM
- Inside geometry
- Profile
New and groundbreaking: The first ever technology to measure the inner cross-section geometry of profiles – inline and automatically!
The system inspects thickness of walls and inside webs, contour, radii, clamping sections, coating thicknesses, rate of recycled material, etc. directly after the cutting device.
Industry-specific products
Your benefits at a glance
- Full-coverage quality control instead of random sampling
- Replaces the offline inspection process using projectors
- Sample preparation is no longer necessary
- Measures wall & coating thicknesses and rates of recycled material
- Is also the perfect solution for cut co-extruded hoses/tubes
- Linking to ProfilControl 7 DualVision systems possible
Highlights of ProfilControl 7 ICSM
PIXARGUS Multi-Camera Sensor Technology
ProfilControl 7 ICSM is based on the high-performance ProfilControl 7 technology. The employed multi-camera sensors make it the system of choice for measuring also difficult-to-detect fields of vision in complex profiles in real time. The system features a modularly adjustable multi-area scanning function – a genuine innovation in image processing technology. The new MultiArea functionality complements the physical sensor equipment by virtual cameras. This makes it possible to define as many fields of vision as desired by different parameters (e.g. defect sizes) and perform various inspection tasks at the same time.
User-friendly
Intelligent operator guidance via a 21.5” multitouch screen and a clearly structured cockpit displaying all camera images and parameter settings make for easy and swift operation. Comfortable assistance systems, such as the automatic and simplified lighting control and focusing feature, reduce the set-up effort and eliminate operating errors.
“Big Data” becomes “Quality@ Industry 4.0”
ProfilControl 7 is Industry 4.0 ready, as it can be intelligently networked via LAN or other interfaces with additional sensors, measuring systems, PDA and ERP systems, and a PLC environment. It interlinks the quality data measured by the sensors and combines them into an integrated data map. Thus, the user can analyze the results within a coherent context and condense “big data” to what is really needed.
Maximum scalability and interaction within a network structure
ProfilControl 7 is a universal system supplied on a turnkey basis and designed to be switched between various lines as required. It can be scaled up to include additional networked components. This provides a maximum of flexibility and security of investment. Simply install the computer safely in the server room and place all the camera and sensor equipment in the line – scalability can be that easy!
Compact. Robust. Made in Germany.
The housing and wiring of the system have been designed specifically for service under most severe conditions. Thus they easily cope even with high mechanical stress. Tried and tested materials, ergonomic design and precision engineering guarantee longevity and provide security of investment.
Deviation from the nominal inner profile
Detectable dimensions and deviations
In order to get a grip on the inside geometry of profiles, the PIXARGUS metrology experts have combined special measuring algorithms into an entirely new measuring concept. Highly specialized algorithms now measure not only derivations from the nominal geometry and clamping sections, but also the coating layers, wall thicknesses and even the rate of recycled plastics. Contaminations of the measured profile in the form of saw dust or deformations caused by hot cutting techniques (guillotine cutting) are recognized with high reliability and masked out.
Optional system modules
Offline Viewer
The optional Offline Viewer allows the operator to retrieve the quality data generated by the system from his PC in order to make individual evaluations or draw up quality reports for internal or external purposes.
RFID Technology
With innovative RFID technology it is possible to assign the quality data generated by the inspection systems to individual lots, coils, etc. This improves and streamlines your automation processes and makes them autonomous – a key feature of Industry 4.0.
System features ProfilControl 7 S
| Inspected items | Profiles made of rubber, plastics or metal |
|---|---|
| Measuring field | Available with FOV of 90, 170 or 250 mm diameter |
| Measuring accuracy | < 10 - 50 μ (depending on cut) |
| Sensors | 4, 6 or 8 CMOS cameras |
| Lightning unit | Integrated high-capacity LED light ring |
| Dimensions (mm) | 90: 1850 (H) x 590 (W) x 1150 (D) mm; sensor head: 350 (W) mm 170 + 250 : on request |
| Other specifications | See data sheet (pdf) |
You could not find, what you were looking for?
As a leading supplier of inspection systems with 20 years of know-how we search for your individual solution – even in case of special applications.
Please contact us: +49 2405 47908-26
Or send us an e-mail: sales@~@pixargus.de
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