- Web material
Defect detection now also in simple to highly complex textures of paper, film, foils and technological web material.
At an impressively high speed and performance, and with 100% reliability, the system detects most minute irregularities such as weaving and loop defects, fiber knots, cracks, scratches, holes, etc ... also against very irregular backgrounds. This minimizes waste and guarantees that only perfectly flawless material is further processed.
- Textile and leather fabrics for car seats
- Technological webs for interior lining
- A/C, ventilation filters etc. made of non-woven fabric
- CFRP products/composite fabrics for lightweight construction
- Metal fabrics for industrial filters, exhaust filters, oil drilling filter screens
- Foils for panes
- and many more
Your benefits at a glance
- Reduces production costs
- Increases product quality and output
- Automated and more efficient processes
- Increases process stability and repeatability
- Interlinking of Big Data - Ready for Industry 4.0
- Saves resources and investment capital
- Scalable technology – Made in Germany
Highlights of WebControl S
PIXARGUS Multi-Camera Sensor Technology
The PIXARGUS high-capacity multi-camera sensors recognize and mask out the natural surface structure of the material. The system detects even “hidden” flaws, i.e. those difficult to discern against the structure of the material. Thus even extremely complex materials can be reliably checked for most minute irregularities
Intelligent operator guidance via a 21.5” multitouch screen and a clearly structured cockpit displaying all camera images and parameter settings make for easy and swift operation. Comfortable assistance systems, such as the automatic and simplified lighting control and focusing feature, reduce the set-up effort and eliminate operating errors.
“Big Data” becomes “Quality@ Industry 4.0”
WebControl S is Industry 4.0 ready, as it can be intelligently networked via LAN or other interfaces with additional sensors, measuring systems, PDA and ERP systems, and a PLC environment. WebControl interlinks the quality data measured by the sensors and combines them into an integrated data map. Thus, the user can analyze the results within a coherent context and condense “big data” to what is really needed.
Maximum scalability and interaction within a network structure
WebControl is a universal system supplied on a turnkey basis and designed to be scaled up at any time by additional networked components. This gives you a maximum of flexibility and security of investment. Simply install the computer safely in the server room and place all the camera and sensor equipment in the line – scalability can be that easy!
Compact. Robust. Made in Germany.
The housing and wiring of the system have been designed specifically for service under most severe conditions. Thus they easily cope even with high mechanical stress. Tried and tested materials, ergonomic design and precision engineering guarantee longevity and provide security of investment.
Specially developed lighting elements provide an extremely homogeneously lit measuring field. The system detects, signals and, if requested, also marks irregularities in leather structures, flaws in the weave of glass-fiber mats, orange-peel effects on dark, opaque foils or dense spots in non-woven fabric, and even light streaks on the surface.
Optional system modules
Defect Density Management (DDM)
Not every defect automatically means that a product is “out of spec”. In many cases, a certain number of smaller defects on a defined length of the product is tolerable. The DDM (Defect Density Management) module allows you to define - by simple sets of rules - defect densities and defect sizes that shall be considered as still acceptable.
Dynamic surface adaption
This module is a highly valuable asset, as it automatically adapts the system to the surface structure of the web: It makes it unnecessary for the operator to constantly make manual adaptations to the detection thresholds. Thus a reliable inspection process is guaranteed.
With innovative RFID technology it is possible to assign the quality data generated by the inspection systems to individual lots, coils, etc. This improves and streamlines your automation processes and makes them autonomous – a key feature of Industry 4.0.
|Measured object||Web material, woven or non-woven|
|Measuring field||from 20 to 3.500 mm or more|
|Resolution||≥ 10 μm|
|Line speed||<> 1.000 m/min|
|Camera module||GigE CMOS cameras|
|Lighting||High-capacity LED line lighting segment|
|Unit size (mm)||depending on application|
|Other specifications||See data sheet (pdf)|
You could not find, what you were looking for?
As a leading supplier of inspection systems with 20 years of know-how we search for your individual solution – even in case of special applications.
Please contact us: +49 2405 47908-26
Or send us an e-mail: salespixargusde
Here you find an overview of all our products: