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ProfilControl 7 S XL

  • Surface inspection
  • Large profile

Surface inspection of unparalleled precision for large profiles made of plastics, rubber or metals.

Up to 16 high-performance cameras guarantee 100-percent quality control of large profiles in diameters ranging between 85 and 250 mm and more. The quality data are analyzed and used in process control to optimize plant operation. This makes your processes efficient, economic and reproducible.

Industry-specific products

  • Sealing profiles for large doors and flaps
  • Profiles for car body, chassis and drive train
  • Hoses, tubes and pipes for drives in utility vehicles, heavy-duty excavators etc.
  • Multi-strand extrusion
  • and many more

Your benefits at a glance

  • Reduces production costs
  • Increases product quality and output
  • Automated and more efficient processes
  • Increases process stability and repeatability
  • Interlinking of Big Data - Ready for Industry 4.0
  • Saves resources and investment capital
  • Scalable technology – Made in Germany

Highlights of ProfilControl 7 S XL

  • Fehler_Randfehler.jpg
    Edge defect in a window frame profile
  • Fehler_Klebeoberflaeche_Fensterprofil.jpg
    Flaw on adhesive surface
  • Fehler_Blase_Kunststoff.jpg
    Bubble in plastic surface

Detectable defects and deviations

Specially developed lighting elements ensure that the measuring field is extremely homogeneously lit, allowing the camera sensors to even capture and process invisible and difficult-to-detect irregularities and defects – for example, specks, pores, scratches, blisters, fissures or grooves.

Optional system modules

Defect Density Management (DDM)

Not every defect automatically means that a product is “out of spec”. In many cases, a certain number of smaller defects on a defined length of the product is tolerable. The DDM (Defect Density Management) module allows you to define - by simple sets of rules - defect densities and defect sizes that shall be considered as still acceptable.

Coating Check

Abrupt differences in glossiness are unwanted variations of appearance that may occur in window frame production. Also flaws in the applied coating should not be left undetected. These are the tasks the Pixargus Coating Check module has been designed for.

Groove Modul

The optional Groove Module ensures that also longitudinal grooves resulting from an incident in the production process are reliably detected. In the worst case, such grooves may run along the complete length of the product. With the Groove Module the causes of the problem can be swiftly identified and remedied so as to bring the reject rate down again.

Technical Data ProfilControl 7 S XL

Measured objectLarge profiles made of rubber, plastics or metal
Measuring fieldAvailable with FOV of 90, 170 or 250 mm diameter.
Resolution≥ 100 μm
Line speed≤ 40 m/min
Camera module8 CMOS cameras
LightingHigh-capacity LED ring
Unit size (mm)2250 (H)  x 610 (B) x 1340 (T)
Other specificationsSee data sheet (pdf)

Standard version! - Other features on request.

You could not find, what you were looking for?

As a leading supplier of inspection systems with 20 years of know-how we search for your individual solution – even in case of special applications.

Please contact us: +49 2405 47908-26
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