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Automotive

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ProfilControl 7 S

  • Surface
  • Profile
  • Tube/cable

The new key technology for surface inspection of simple to highly complex profiles – innovative and revolutionary!

This modularly scalable system, featuring specialist sensor technology, compact design and intelligent process control, reduces reject rates, minimizes process costs and makes your quality reproducible and safe. This ensures that only perfectly flawless material is shipped to your customers.

Industry-specific products

  • Sealing profiles for car bodies, hoods, doors ...
  • Profiles for windshield wipers
  • Trims and cover fillets
  • Metal profiles for car bodies and drive trains
  • Window shaft seals
  • Edge protection profiles
  • and many more

Your benefits at a glance

  • Reduces production costs
  • Increases product quality and output
  • Automated and more efficient processes
  • Increases process stability and repeatability
  • Interlinking of Big Data - Ready for Industry 4.0
  • Saves resources and investment capital
  • Scalable technology – Made in Germany

    Highlights of ProfilControl 7 S

    • Fehler_Gummiprofil_Blase.jpg
      Bubble on rubber profile
    • Fehler_Gummiprofil_Kratzer.jpg
      Scratches on rubber profile
    • Fehler_Eindruecke_Profilkante.jpg
      Irregular profile edge

    Detectable defects and deviations

    Specially developed lighting elements ensure that the measuring field is extremely homogeneously lit, allowing the camera sensors to even capture and process invisible and difficult-to-detect irregularities and defects – for example, specks, pores, scratches, blisters, fissures or grooves.

    Optional system modules

    Baustein_Defektdichte.jpg
    Defect Density Management (DDM)

    Not every defect automatically means that a product is “out of spec”. In many cases, a certain number of smaller defects on a defined length of the product is tolerable. The DDM (Defect Density Management) module allows you to define - by simple sets of rules - defect densities and defect sizes that shall be considered as still acceptable.

    Baustein_Profilloecher.jpg
    Borehole ckeck

    This additional module allows ProfilControl 7 to differentiate between defects and boreholes. It is possible to measure the shape and diameter of a borehole as well as the distances between boreholes and assess these measurements against preset out-of-spec tolerances.

    Baustein_Flock_Fehlstellen.jpg
    Flock module

    In addition to the standard topographic defect detection, this module also checks for flaws in the flock such as spots of missing flock, accumulations or longitudinal grooves. It is also possible to inspect flock edges for missing flock or check for wavy flock.

    System features ProfilControl 7 S

    Inspected itemsProfiles made of rubber, plastics or metal
    Measuring fieldAvailable with FOV of 90, 170 or 250 mm diameter
    Resolution≥ 10 μm
    Sensors8 CMOS cameras
    Illumination unitIntegrated high-capacity LED light ring
    Dimensions (mm)2250 (H)  x 590 (B) x 1150 (T)
    Other specificationsSee data sheet (pdf)
      

    Standard version! - Other features on request.

    You could not find, what you were looking for?

    As a leading supplier of inspection systems with 20 years of know-how we search for your individual solution – even in case of special applications.

    Please contact us: +49 2405 47908-26
    Or send us an e-mail: salespixargusde

    Here you find an overview of all our products: