Automotive
ProfilControl 7 S Tube
- Surface inspection
- Tube/cable
The new key technology for surface inspection of tubes, tubing, hoses, pipes and cables – innovative and revolutionary!
This modularly scalable system, featuring specialist sensor technology, compact design and intelligent process control, reduces reject rates, minimizes process costs and makes your quality reproducible and safe. This ensures that only perfectly flawless material is shipped to your customers.
Industry-specific products
- Hoses for brakes, A/C, cooling systems
- Hydraulic hoses and lines
- Plastic and metal tubes for drive trains
- Other pressure hoses and pressure tubes
- Cables and lines for onboard systems
- and many more
Your benefits at a glance
- Reduces production costs
- Increases product quality and output
- Automated and more efficient processes
- Increases process stability and repeatability
- Interlinking of Big Data - Ready for Industry 4.0
- Saves resources and investment capital
- Scalable technology – Made in Germany
Highlights of ProfilControl 7 S Tube
PIXARGUS Multi-Camera Sensor Technology
The PIXARGUS high-capacity multi-camera sensors guarantee 100-percent quality inspection of simple to highly complex products – everything from plain round products to multiple profile extrusion. Scalable system generation with modularly adjustable multi-zone scanning and LED-based lighting elements developed by PIXARGUS.
User-friendly
Intelligent operator guidance via a 21.5” multitouch screen and a clearly structured cockpit displaying all camera images and parameter settings make for easy and swift operation. Comfortable assistance systems, such as the automatic and simplified lighting control and focusing feature, reduce the set-up effort and eliminate operating errors.
“Big Data” becomes “Quality@ Industry 4.0”
ProfilControl 7 is Industry 4.0 ready, as it can be intelligently networked via LAN or other interfaces with additional sensors, measuring systems, PDA and ERP systems, and a PLC environment. It interlinks the quality data measured by the sensors and combines them into an integrated data map. Thus, the user can analyze the results within a coherent context and condense “big data” to what is really needed.
Maximum scalability and interaction within a network structure
ProfilControl 7 is a universal system supplied on a turnkey basis and designed to be switched between various lines as required. It can be scaled up to include additional networked components. This provides a maximum of flexibility and security of investment. Simply install the computer safely in the server room and place all the camera and sensor equipment in the line – scalability can be that easy!
Compact. Robust. Made in Germany.
The housing and wiring of the system have been designed specifically for service under most severe conditions. Thus they easily cope even with high mechanical stress. Tried and tested materials, ergonomic design and precision engineering guarantee longevity and provide security of investment.
Folds in hose sleeve
Distorted cable
Inclusions in the tube material
Detectable defects and deviations
Specially developed lighting elements ensure that the measuring field is extremely homogeneously lit, allowing the camera sensors to even capture and process invisible and difficult-to-detect irregularities and defects – for example, specks, pores, scratches, blisters, fissures or grooves.
Optional system modules
Defect Density Management (DDM)
Not every defect automatically means that a product is “out of spec”. In many cases, a certain number of smaller defects on a defined length of the product is tolerable. The DDM (Defect Density Management) module allows you to define - by simple sets of rules - defect densities and defect sizes that shall be considered as still acceptable.
Operator Defect Confirmation (ODCM)
The Operator Defect Confirmation (ODCM) feature ensures that the system will request an explicit confirmation in case of borderline defects. The operator can manually confirm or approve the defect. Thus the amount of reject product will be reduced to an absolute minimum.
Offline Viewer
The optional Offline Viewer allows the operator to retrieve the quality data generated by the system from his PC in order to make individual evaluations or draw up quality reports for internal or external purposes.
Technical data ProfilControl 7 S Tube
| Measured object | Hoses/tubing/tubes/cables made of rubber, plastics or metal |
|---|---|
| Measuring field | Available with FOV of 90, 170 or 250 mm diameter |
| Resolution | ≥ 10 μm |
| Camera module | 6 CMOS cameras |
| Lighting | Integrated high-capacity LED light ring |
| Unit size (mm) | 2250 (H) x 590 (B) x 1150 (T) |
| Other specifications | See data sheet (pdf) |
You could not find, what you were looking for?
As a leading supplier of inspection systems with 20 years of know-how we search for your individual solution – even in case of special applications.
Please contact us: +49 2405 47908-26
Or send us an e-mail: sales@~@pixargus.de
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