Construction & Infrastructure
A milestone in automated quality control of profiles, tubes, pipes and cables!
This compact system not only combines surface inspection and dimension measurement. It can also perform several different, highly challenging measuring and inspection tasks at the same time. Measuring performance at its best – combined with highest user friendliness.
- Window profiles and profiles for structural connections
- Profiles made of metal, PVC and EPDM for various installation purposes
- Tubes and pipes made of metal and plastics for various installation purposes
- Electric cables (high/low voltage, data)
- Trims and cover fillets / profiles of any kind
- and many more
Your benefits at a glance
- Reduces production costs
- Increases product quality and output
- Automated and more efficient processes
- Increases process stability and repeatability
- Interlinking of Big Data - Ready for Industry 4.0
- Saves resources and investment capital
- Scalable technology – Made in Germany
Highlights of ProfilControl DualVision
Pixargus Hybrid Power multi-camera sensor technology
The Pixargus high-capacity Hybrid Power multi-camera sensors guarantee 100-percent quality inspection of simple to highly complex products – everything from plain round products to multiple profile extrusion. Scalable system generation with modularly adjustable multi-zone scanning and Pixargus-developed lighting elements using LED and laser technology.
Intelligent operator guidance via a 21.5” multitouch screen and a clearly structured cockpit displaying all camera images and parameter settings make for easy and swift operation. Comfortable assistance systems, such as the automatic and simplified lighting control and focusing feature, reduce the set-up effort and eliminate operating errors.
“Big Data” becomes “Quality@ Industry 4.0”
ProfilControl 7 is Industry 4.0 ready, as it can be intelligently networked via LAN or other interfaces with additional sensors, measuring systems, PDA and ERP systems, and a PLC environment. It interlinks the quality data measured by the sensors and combines them into an integrated data map. Thus, the user can analyze the results within a coherent context and condense “big data” to what is really needed.
Maximum scalability and interaction within a network structure
ProfilControl 7 is a universal system supplied on a turnkey basis and designed to be switched between various lines as required. It can be scaled up to include additional networked components. This provides a maximum of flexibility and security of investment. Simply install the computer safely in the server room and place all the camera and sensor equipment in the line – scalability can be that easy!
Compact. Robust. Made in Germany.
The housing and wiring of the system have been designed specifically for service under most severe conditions. Thus they easily cope even with high mechanical stress. Tried and tested materials, ergonomic design and precision engineering guarantee longevity and provide security of investment.
Optional system modules
Defect Density Management (DDM)
Not every defect automatically means that a product is “out of spec”. In many cases, a certain number of smaller defects on a defined length of the product is tolerable. The DDM (Defect Density Management) module allows you to define - by simple sets of rules - defect densities and defect sizes that shall be considered as still acceptable.
This additional module allows ProfilControl 7 to differentiate between defects and boreholes. It is possible to measure the shape and diameter of a borehole as well as the distances between boreholes and assess these measurements against preset out-of-spec tolerances.
In addition to the standard topographic defect detection, this module also checks for flaws in the flock such as spots of missing flock, accumulations or longitudinal grooves. It is also possible to inspect flock edges for missing flock or check for wavy flock.
|Measured object||Profiles/hoses/tubing/tubes/cables made of rubber, plastics or metal|
|Measuring field||≤ 85 mm diameter|
|Resolution||≥ 50 μm|
|Measuring accuracy||< 10 μm (0,01 % of the field of view)|
|Line speed||≤ 80m/min|
|Camera module||8x GigE CMOS cameras|
|Lighting||Integrated high-capacity LED light ring with hinged top|
|Unit size (mm)||590 width x 2040 height x 1180 depth (approx. 215kg)|
|Other specifications||See data sheet (pdf)|
You could not find, what you were looking for?
As a leading supplier of inspection systems with 20 years of know-how we search for your individual solution – even in case of special applications.
Please contact us: +49 2405 47908-26
Or send us an e-mail: salespixargusde
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