Construction & Infrastructure
iProfilControl
- Surface inspection
- Dimension measuring
- Profile
Reduced to the max! The cost-optimized downsized models for profile inspection of geometries and surfaces offer maximum inspection performance at a highly attractive price.
iProfilControl is the economical answer to the 360° all-round inspection of all types of profiles: whether simple or complex, whether made of plastic, rubber or metal - these new, scalable basic systems inspect geometries and/or surfaces with proven inspection technology - during ongoing production, in real time and to 100 %.
Industry-specific products
- Window profiles and profiles for structural connections
- Profiles made of metal, PVC and EPDM for various installation purposes
- Electric cables (high/low voltage, data)
- Trims and cover fillets / profiles of any kind
- and many more
Your benefits at a glance
- Based on our proven PC7 inspection technology
- Scalable up to 8 sensors
- Also as all-in-one - with real cost advantage
- Compact desk-top system – Ready to run!
- Hinged cover of the sensor head. No unwanted exterior light effects!
- Remote control via tablet, notebook or networked PC
- Interlinking of Big Data - Ready for Industry 4.0
Highlights of iProfilControl
PIXARGUS Multi-Camera Sensor Technology
Proven inspection technology smartly integrated into cost-optimized downsized models.
iProfilControl uses the proven inspection technology known from its big brother, ProfilControl 7: True image processing based on highly specialized algorithms and an innovative sensor and lighting concept developped by PIXARGUS. The system capacity, range of functions and hardware of the new models have been adapted to achieve maximum efficiency with reduced, purpose-tailored equipment.
Your added value: a system scalableto your needs
You are still at the beginning of your investments in automatic quality inspection equipment? Then our 4-camera systems provide you with the ideal starting basis.
You are planning to upscale step by step and retrofit your system at a later stage? No problem. Our systems grow with your requirements. They can be retrofitted to 6 or even 8 cameras to cope just as reliably with the more complex inspection or measuring tasks
Whether designed as an entry-level system or as a system for complex extrusion processes – iProfilControl always provides efficiency for the essential.
Remote control
iProfilControl does not include a monitor. Instead, the systems can be touch-operated via a tablet, notebook or even a network-connected PC. Of course with the well-known user friendliness of PC7: a clearly structured cockpit displaying all camera images and parameter settings make for easy and swift operation. Comfortable assistance systems reduce the set-up effort and eliminate operating errors.
“Big Data” becomes “Quality@ Industry 4.0”
iProfilControl is Industry 4.0 ready, as it can be intelligently networked via LAN or other interfaces with additional sensors, measuring systems, PDA and ERP systems, and a PLC environment. It interlinks the quality data measured by the sensors and combines them into an integrated data map. Thus, the user can analyze the results within a coherent context and condense “big data” to what is really needed.
Compact. Robust. Made in Germany.
Despite cost optimization, the basic system series does not dispense with a robust stainless steel construction. The housing and wiring of the system have been designed specifically for service under most severe conditions. Thus they easily cope even with high mechanical stress. Tried and tested materials, ergonomic design and precision engineering guarantee longevity and provide security of investment.
Scratches on rubber profile
Irregular profile edge
Inclusions in the tube material
Deviation from the nominal profile
Detectable defects and deviations
Specially developed lighting elements ensure that the measuring field is extremely homogeneously lit, allowing the camera sensors to even capture and process invisible and difficult-to-detect irregularities and defects – for example, specks, pores, scratches, blisters, fissures or grooves.
Optional system modules
Defect Density Management (DDM)
Not every defect automatically means that a product is “out of spec”. In many cases, a certain number of smaller defects on a defined length of the product is tolerable. The DDM (Defect Density Management) module allows you to define - by simple sets of rules - defect densities and defect sizes that shall be considered as still acceptable.
Borehole ckeck
This additional module allows ProfilControl 7 to differentiate between defects and boreholes. It is possible to measure the shape and diameter of a borehole as well as the distances between boreholes and assess these measurements against preset out-of-spec tolerances.
Flock module
In addition to the standard topographic defect detection, this module also checks for flaws in the flock such as spots of missing flock, accumulations or longitudinal grooves. It is also possible to inspect flock edges for missing flock or check for wavy flock.
System features iProfilControl
| Inspected items | Simple to highly complex profiles made of rubber, plastics or metal |
|---|---|
| Measuring field | Available with FOV of 90, 170 or 250 mm diameter |
| Resolution | ≥ 50 μm |
| Measuring accuracy | < 10 μ |
| Sensors | PIXARGUS multi-camera sensor, scalable to 4, 6 or 8 cameras |
| Illumination unit | iPC Dimension: line laser / iPC Surface: LEDs / iPC DualVision: line laser and LEDs |
| Dimensions (mm) | 90: 705 (H) x 740 (W) x 540 (D) mm 170: 725 (H) x 860 (W) x 560 (D) mm 250: on request |
| Other specifications | See data sheet (pdf) |
You could not find, what you were looking for?
As a leading supplier of inspection systems with 20 years of know-how we search for your individual solution – even in case of special applications.
Please contact us: +49 2405 47908-26
Or send us an e-mail: salespixargusde
Here you find an overview of all our products: