Construction & Infrastructure
ProfilControl 7 S XL
- Large profile
Surface inspection of unparalleled precision for large profiles made of plastics, rubber or metals.
Up to 16 high-performance cameras guarantee 100-percent quality control of large profiles in diameters ranging between 85 and 250 mm and more. The quality data are analyzed and used in process control to optimize plant operation. This makes your processes efficient, economic and reproducible.
- Window profiles > 85mm
- Large profiles made of plastics or metal
- Railing channels made of PVC
- Multi-strand extrusion of profiles/tubes
- Large-diameter tubes made of plastics or metal
- Rails/beams made of Fe/NF metals
- and many more
Your benefits at a glance
- Reduces production costs
- Increases product quality and output
- Automated and more efficient processes
- Increases process stability and repeatability
- Interlinking of Big Data - Ready for Industry 4.0
- Saves resources and investment capital
- Scalable technology – Made in Germany
Highlights of ProfilControl 7 S XL
Pixargus Hybrid Power multi-camera sensor technology
The Pixargus high-capacity Hybrid Power multi-camera sensors guarantee 100-percent quality inspection of simple to highly complex products – everything from plain round products to multiple profile extrusion. Scalable system generation with modularly adjustable multi-zone scanning and LED-based lighting elements developed by Pixargus.
Intelligent operator guidance via a 21.5” multitouch screen and a clearly structured cockpit displaying all camera images and parameter settings make for easy and swift operation. Comfortable assistance systems, such as the automatic and simplified lighting control and focusing feature, reduce the set-up effort and eliminate operating errors.
“Big Data” becomes “Quality@ Industry 4.0”
ProfilControl 7 is Industry 4.0 ready, as it can be intelligently networked via LAN or other interfaces with additional sensors, measuring systems, PDA and ERP systems, and a PLC environment. It interlinks the quality data measured by the sensors and combines them into an integrated data map. Thus, the user can analyze the results within a coherent context and condense “big data” to what is really needed.
Maximum scalability and interaction within a network structure
ProfilControl 7 is a universal system supplied on a turnkey basis and designed to be switched between various lines as required. It can be scaled up to include additional networked components. This provides a maximum of flexibility and security of investment. Simply install the computer safely in the server room and place all the camera and sensor equipment in the line – scalability can be that easy!
Compact. Robust. Made in Germany.
The housing and wiring of the system have been designed specifically for service under most severe conditions. Thus they easily cope even with high mechanical stress. Tried and tested materials, ergonomic design and precision engineering guarantee longevity and provide security of investment.
Optional system modules
Defect Density Management (DDM)
Not every defect automatically means that a product is “out of spec”. In many cases, a certain number of smaller defects on a defined length of the product is tolerable. The DDM (Defect Density Management) module allows you to define - by simple sets of rules - defect densities and defect sizes that shall be considered as still acceptable.
Abrupt differences in glossiness are unwanted variations of appearance that may occur in window frame production. Also flaws in the applied coating should not be left undetected. These are the tasks the Pixargus Coating Check module has been designed for.
The optional Groove Module ensures that also longitudinal grooves resulting from an incident in the production process are reliably detected. In the worst case, such grooves may run along the complete length of the product. With the Groove Module the causes of the problem can be swiftly identified and remedied so as to bring the reject rate down again.
|Measured object||Large profiles made of rubber, plastics or metal|
|Measuring field||80 ≥ 250 mm diameter|
|Resolution||≥ 100 μm|
|Line speed||≤ 40 m/min|
|Camera module||8 - 16x GigE CMOS cameras|
|Lighting||High-capacity LED (as light ring or single element)|
|Unit size (mm)||1080 width x 2200 height x 1530 depth (approx. 250kg)|
|Other specifications||See data sheet (pdf)|
You could not find, what you were looking for?
As a leading supplier of inspection systems with 20 years of know-how we search for your individual solution – even in case of special applications.
Please contact us: +49 2405 47908-26
Or send us an e-mail: salespixargusde
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