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WebControl S

  • Surface inspection
  • Web material

Defect detection now also in simple to highly complex textures of paper, film, foils and technological web material.

At an impressively high speed and performance, and with 100% reliability, the system detects most minute irregularities such as weaving and loop defects, fiber knots, cracks, scratches, holes, etc ... also against very irregular backgrounds. This minimizes waste and guarantees that only perfectly flawless material is further processed.

Industry-specific products

  • Non-woven fabrics for hygienic products used in patient care
  • Fabrics for emergency care/surgery products
  • Semi-finished webs for manufacture of medical products
  • Non-moven fabric filters for clean rooms (A/C, ventilation, ...)
  • Foils for medical use
  • Metal fabric for filters in medical applications
  • and many more

Your benefits at a glance

  • Provides maximum safety in terms of product quality under clean room conditions
  • Increased output and reduces process costs
  • Automated and more efficient processes
  • Increases process stability and repeatability
  • Interlinking of Big Data -Ready for Industry 4.0
  • Saves resources and investment capital
  • Scalable technology - Made in Germany

Highlights of WebControl S

  • Fehler_Collage.jpg
    Flaws in appearance of leather surface
  • Fehler_Muster.jpg
    Irregularity in pattern
  • Fehler_Fleck.jpg

Detectable defects and deviations

Specially developed lighting elements provide an extremely homogeneously lit measuring field. The system detects, signals and, if requested, also marks irregularities in leather structures, flaws in the weave of glass-fiber mats, orange-peel effects on dark, opaque foils or dense spots in non-woven fabric, and even light streaks on the surface.

Optional system modules

Defect Density Management (DDM)

Not every defect automatically means that a product is “out of spec”. In many cases, a certain number of smaller defects on a defined length of the product is tolerable. The DDM (Defect Density Management) module allows you to define - by simple sets of rules - defect densities and defect sizes that shall be considered as still acceptable.

Dynamic surface adaption

This module is a highly valuable asset, as it automatically adapts the system to the surface structure of the web: It makes it unnecessary for the operator to constantly make manual adaptations to the detection thresholds. Thus a reliable inspection process is guaranteed.

RFID Technology

With innovative RFID technology it is possible to assign the quality data generated by the inspection systems to individual lots, coils, etc. This improves and streamlines your automation processes and makes them autonomous – a key feature of Industry 4.0.

Technical data WebControl S

Measured objectWeb material, woven or non-woven
Measuring fieldfrom 20 to 3.500 mm or more
Resolution≥ 10 μm
Line speed<> 1.000 m/min
Camera moduleGigE CMOS cameras
LightingHigh-capacity LED line lighting segment
Unit size (mm)depending on application
Other specificationsSee data sheet (pdf)

Standard version! - Other features on request.

You could not find, what you were looking for?

As a leading supplier of inspection systems with 20 years of know-how we search for your individual solution – even in case of special applications.

Please contact us: +49 2405 47908-26
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