Medical
ProfilControl 7 S MedicTube
- Surface
- Med. tube/cable
Inspection of medical tubing, tubes, pipes and cables to clean room specifications with ultimate precision and reliability.
Using specialist multi-camera sensors, the system inspects ultra-thin tubes down to 0.5 mm in diameter. It detects flaws such as holes, cracks, inclusions or inhomogeneities in the tube material, as early as during the production process, making manufacturing significantly safer and more efficient.
Industry-specific products
- Ultra-thin capillary tubing
- Shape-retaining tracheal and endotracheal tubes
- Clean room approved cables
- Micro tubing and cannulas
- and many more
Your benefits at a glance
- Provides maximum safety in terms of product quality under clean room conditions
- Increased output and reduces process costs
- Automated and more efficient processes
- Increases process stability and repeatability
- Interlinking of Big Data - Ready for Industry 4.0
- Saves resources and investment capital
- Scalable technology - Made in Germany
Highlights of ProfilControl 7 S MedicTube
Pixargus Hybrid Power multi-camera sensor technology
The Pixargus high-capacity Hybrid Power multi-camera sensors guarantee 100-percent quality inspection of simple to highly complex products – everything from plain round products to multiple profile extrusion. Scalable system generation with modularly adjustable multi-zone scanning and LED-based lighting elements developed by Pixargus.
Clean room approved – Second to none quality.
ProfilControl 7 S MedicTube comes with clean-room-approved housings. This provides additional safety and makes the system suitable for use in environments subject to very stringent hygienic standards.
User-friendly
Intelligent operator guidance via a 21.5” multitouch screen and a clearly structured cockpit displaying all camera images and parameter settings make for easy and swift operation. Comfortable assistance systems, such as the automatic and simplified lighting control and focusing feature, reduce the set-up effort and eliminate operating errors.
“Big Data” becomes “Quality@ Industry 4.0”
ProfilControl 7 is Industry 4.0 ready, as it can be intelligently networked via LAN or other interfaces with additional sensors, measuring systems, PDA and ERP systems, and a PLC environment. It interlinks the quality data measured by the sensors and combines them into an integrated data map. Thus, the user can analyze the results within a coherent context and condense “big data” to what is really needed.
Maximum scalability and interaction within a network structure
ProfilControl 7 is a universal system supplied on a turnkey basis and designed to be switched between various lines as required. It can be scaled up to include additional networked components. This provides a maximum of flexibility and security of investment. Simply install the computer safely in the server room and place all the camera and sensor equipment in the line – scalability can be that easy!
Compact. Robust. Made in Germany.
The housing and wiring of the system have been designed specifically for service under most severe conditions. Thus they easily cope even with high mechanical stress. Tried and tested materials, ergonomic design and precision engineering guarantee longevity and provide security of investment.
Fissures in tubing
Bubble
Contaminations in the tube material
Detectable defects and deviations
Specially developed lighting elements ensure that the measuring field is extremely homogeneously lit, allowing the camera sensors to even capture and process invisible and difficult-to-detect irregularities and defects - for example, pores, fissures, foreign particles, inclusions or inhomogeneities.
Optional system modules
Defect Density Management (DDM)
Not every defect automatically means that a product is “out of spec”. In many cases, a certain number of smaller defects on a defined length of the product is tolerable. The DDM (Defect Density Management) module allows you to define - by simple sets of rules - defect densities and defect sizes that shall be considered as still acceptable.
Pattern recognition
With the new integrated pattern-detection feature, ProfilControl 7 systems now also identify structures inside the tubing material, such as spirals embedded in, for example, semi-transparent, shape-retaining tubes for endotracheal suctioning. The module checks the shape of the spirals and triggers an alarm as soon as any deviations are identified.
Lumen detection
Often, medical tubing has to be produced with different lumens. A special lumen detection feature assures the quality and detects any deviations from the specifications of transparent or opaque tubing products. Here, ProfilControl 7 S Medictube provides maximum safety.
Technical Data ProfilControl 7 S MedicTube
| Measured object | Medical tubing/tubes/cables made of rubber, plastics or metal |
|---|---|
| Measuring field | ≤ 85 mm diameter |
| Resolution | ≥ 30 μm |
| Line speed | ≤ 80 m/min (depending on application > 100 m/min) |
| Camera module | 6x GigE CMOS cameras |
| Lighting | Integrated high-capacity LED light ring with hinged top |
| Unit size (mm) | 590 width x 2040 height x 1180 depth (approx. 200kg) |
| Other specifications | See data sheet (pdf) |
You could not find, what you were looking for?
As a leading supplier of inspection systems with 20 years of know-how we search for your individual solution – even in case of special applications.
Please contact us: +49 2405 47908-26
Or send us an e-mail: salespixargusde
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